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EZstrip™ TR Munchers

EZstrip™ TR Munchers

Categories: EZstrip™ Family, Grinders, Mono™
  • Overview
  • Features & Benefits
  • Performance
  • Case Studies
  • Download

Overview

CT201 

A new addition to the EZstrip™ family of products, the CT201 TR Muncher® has been designed specifically to meet on-site tanker discharge requirements and sludge/fat processing, for maceration of solids within the flow and protection of downstream equipment from blockages.

Installation of the EZstrip™ CT201 TR Muncher® is simple, with in-line flanges or the option of tanker coupling connections.  Quick release inspection covers also allow in-situ replacement of the cutters, which can be specified to either 8.0mm, 5.5mm and 3.0mm thickness, to match the optimum particle size for specific process requirements.

CT203/CT205 

Designed specifically for the efficient maceration of abrasive sludges, the EZstrip™ CT203/05 TR Munchers are very effective in capturing irregular shaped objects.  The layback cutter shafts on this Muncher are set at an angle to the incoming flow.  If a rejection cycle is necessary, the object can drop into the built-in trash trap set clear of and below the cutter stacks, preventing damage.  The trash trap is fitted with a large diameter access port to enable easy removal, cleaning and flushing.

Capacity Pressure
m³/h 100 (CT201) 500 (CT203/205) bar 0.4 (CT203/205)
gpm 440 (CT201) 2,200 (CT203/205) psi 5 (CT203/205)

Applications

Tanker reception Pump protection
Fat/sludge conditioning Abrasive sludge maceration – CT203/205
Screenings in wash water – CT203/205 Organic waste maceration – CT203/205

Features & Benefits

CT201

  • A ‘quick release access port allows the cutter assembly to be maintained in-place without removing the equipment and therefore reduces maintenance time.
  • Rotational speed produces high torque, resulting in lower operating power at 1.5 or 2.2kW, which are available with energy efficient motors.
  • Lower cutter tip speeds dramatically reduce wear rates.  Slow speeds also ensure low noise and vibration, and good abrasion resistance.
  • The off-loading requirements for ‘on-stand’ tankering are matched by the Munchers capacity.
  • Pull-back cutter stack allows removal without disturbing the pipeline.

CT203/205

  • Mono ETOS cutters offer positive and effective solids maceration
  • Shafts operate at differential speeds to promote a tearing action on the solids
  • Pull back cutter stack allows removal without disturbing the pipeline
  • Cantilever shaft design eliminates the need for bottom bearings and seals, significantly reducing wearing components
  • Patented built-in trash trap with clean-out ports to catch any rejected material
  • Low cutter tip speeds, low power and low noise level
  • Each Muncher is supplied with a programmable logic controller (PLC) to protect the machine against damage and overloads. Profibus data capture system available as an option to interrogate the PLC and obtain operational information, such as reversals, trips, power consumed and health checks. Data can be supplied locally or through remote signalling.
  • Munchers can be supplied to comply with the ATEX Directive 94/9/EC

Performance

CT201-Performance-Curve.gifCT203 TR-Muncher-Performance1.jpgCT205 TR-Muncher-Performance2.jpg

Case Studies

Port Isaac STW TR Muncher.jpg EZstrip TR Muncher for Pump Protection

CT201_Lanstar_Case_Study.jpg EZstrip TR Muncher macerates waste oils

Bracknell TR Muncher.jpg EZstrip TR Muncher minimises downtime

TR Muncher Application Ineos.jpg EZstrip TR Muncher crushes PVC build-up

TR Muncher Application Esholt.jpg EZstrip TR Muncher for Equipment Protection

TR Muncher Application Banbury.jpg EZstrip TR Muncher for sewage sludge processing

TR Muncher Application Cement_rugby.jpg EZstrip TR Muncher grinds recycled solvent

SRM.jpg EZstrip TR Muncher macerates paints and resins waste

process3.jpg EZstrip TR Muncher macerates shredded food waste

TR Application Blackburn.jpg EZstrip TR Muncher protects tankered sludge pipeline

TR Muncher Application Knostropp.jpg EZstrip TR Munchers replace high speed macerators

Download

Literature

CT201 TR Muncher tnail.jpg EZstrip CT201 TR Muncher

EZstrip_TR_Muncher_Brochure-tnail.jpg EZstrip TR Muncher Brochure

Muncher Family brochure_tnail.jpg Muncher Family Leaflet

Bio-waste Processing-tnail.jpg Biowaste Processing Leaflet

EZstrip CT203_205 TR Muncher tnail.jpg EZstrip CT203/205 TR Muncher

Service Exchange Flyer tnail.jpg Service Exchange Munchers

O & M

OMMuncher.PNG TR Muncher instructions – English

TR Muncher OM tnail.jpg TR Muncher Operation & Maintenance Manual

Related products

  • Epsilon Vertical Pump

  • EZstrip™ Cake Pump

  • Dosing Pump

  • EZstrip™ Transfer Pump

Engineering Support

PPPTL has NOV Mono® trained personnel employed as field engineers and service technicians to provide support at multiple levels for our customer base. Our personnel constantly receive specialised training via NOV Mono’s global network of engineers to keep up with the ever changing world of technology.

This global network of experienced engineers, we believe, is a unique service that we are able to offer our customer base for issues that we may not be able to solve locally.

Services

✓ Pre Sales Services

✓ Application Support Services

✓ Complete overhaul and repair

✓ Site maintenance and shutdown

✓ Nationwide coverage

✓ Total support function

✓ Mono Genuine Parts to fit all PC pumps

Contact

Pacific Pumps and Process Technologies Ltd

Address: Unit 14, 18 Lambie Drive,

Manukau City, Auckland,

New Zealand

Phone: +64 9 263 9867

Email:  info@ppptl.co.nz

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